Data acquisition for OEE and SPC will usually go along. Some examples;
Food industry:
You want to apply OEE on a production line but you also need to measure the weight of the products every 20 minutes. The advantage of an integrated approach is that the OEE system can trigger the weight measurement based on the right business rules.
Injection moulding industry:
You need to perform quality measurements on the product preferable per cavity and the tool should be able to handle blocked cavities, but you also want to perform OEE and want to have an analysis if downtimes are influencing the product quality.
Process characteristics might offer an early warning system for downtimes. If the cycle time is going to vary this might be an early warning sign for downtimes and bad quality. An integrated SPC and OEE solution can provide the tools to analyze correlations between process characteristics and production downtimes.
Automotive industry:
An OEE system is essential to push for very reliable lead times with the lowest cost. At the same time the customer requires to perform SPC measurements according to the control plan eg every 5th product and provide capability reports according to TS16949 requirements.
The integrated DataLyzer solution can easily offer this functionality.
Pharmaceutical industry:
To optimize usage of resources more and more pharmaceutic industries are applying OEE but at the same time you need to perform quality measurements and comply with CFR 21 Part 11 regulations.
DataLyzer has all knowledge in house to offer all of this in their standard solution.
OEE Coach has an extensive list of features. It is designed so it can visualize ANY loss on ANY type of equipment with ANY combination of products against ANY unit of measurement. Below you get a summary overview of the features. For more details please go to: https://oee.coach.
Main features during data entry are:
• Touch screen interface
• Intuitive user-interface: designed for shop floor use
• Clear overview – at a distance – of activities
• Indication in red what the most likely next action is for the operator
• Multiple ways of changing activities
• Automatic adjustment of next or previous activities to make sure timeline is correct
• Indication of possible errors on the screen
• Configurable per system and per user
• Effective user-access policy per user, PC and role.
OEE Coach includes extensive analysis options:
• All analysis can be done based on OEE, OOE, Solitaire or TEEP
• Effectiveness (in time) – bar chart or pie chart
• Availability
• Output in time
• Product performance
• Batch performance
• Quality
Reports available in OEE Coach are:
• OEE Management reports
• Activities overview
• Andon reports
• Output reports
• Remarks
• Units
• Machines
• Activities
• Products
• Relation machine activity product
• Sensors
• Scheduled Automatic Reports
• Roles
• Users
• Permissions
For more information read the full brochure or request a demo.
In a pilot of 3 months you can trial the complete software. We establish the configurations and teams start to enter the data. We support analysis during the full trial period. After the trial period you decide if you want to purchase OEE Coach.
During the trial we typically use semi automatic mode where data is not captured with sensors.
To further optimize data entry it is possible to automatically capture data using sensors.
For more info on OEE Coach go to https://oee.coach.
Maximizing OEE versus maximizing profitIncreasing OEE leads in many situations to an increase in profit, but that is not always the case. So how can we establish if a decision to improve one of the OEE aspects will increase financial results. In this white paper we explain why current systems are failing to support the decision process and how we solved this in OEE Coach. |
Integrating SPC, OEE and TPMIntegrating SPC and OEE in one improvement approach and using an integrated software solution has advantages: This white paper explains the differences between the techniques and shows the advantages of integrating the continuous improvement methods. |
Implementing OEE using DataLyzer SpectrumThis white paper shows how you can start with OEE implementation and how you can use the DataLyzer SPC module to record the data, perform the calculations and create reports. |
Big data, OEE and SPCIn this whitepaper we show how Big data, OEE and SPC are seamlessly integrated in DataLyzer. |
Integrating SPC and OEE: A SMED exampleAnalyzing OEE data with SPC techniques can be very useful This white paper shows a practical example how you monitor and improve your change over process by showing real time control charts of the change over process. |
Maximizing OEE versus maximizing profitIncreasing OEE leads in many situations to an increase in profit, but that is not always the case. So how can we establish if a decision to improve one of the OEE aspects will increase financial results. In this white paper we explain why current systems are failing to support the decision process and how we solved this in OEE Coach. |
Integrating SPC, OEE and TPMIntegrating SPC and OEE in one improvement approach and using an integrated software solution has advantages: This white paper explains the differences between the techniques and shows the advantages of integrating the continuous improvement methods. |
Implementing OEE using DataLyzer SpectrumThis white paper shows how you can start with OEE implementation and how you can use the DataLyzer SPC module to record the data, perform the calculations and create reports. |
Big data, OEE and SPCIn this whitepaper we show how Big data, OEE and SPC are seamlessly integrated in DataLyzer. |
Integrating SPC and OEE: A SMED exampleAnalyzing OEE data with SPC techniques can be very useful This white paper shows a practical example how you monitor and improve your change over process by showing real time control charts of the change over process. |
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